TURN-KEY ULTRASONIC EXTRACTION SYSTEMS

 

FAST, EFFICIENT, GREEN SOLVENT-COMPATIBLE, DIRECTLY SCALABLE

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  • Swiftly extract bioactive compounds from plants, mushrooms, microorganisms, and other natural sources.

  • Achieve reproducible, high-quality results at any scale—from laboratory development to industrial production.

  • Replace harsh solvents with milder, greener, food-grade alternatives without sacrificing extraction performance.

  • Maintain precise temperature control for heat-sensitive compounds.

  • Process volumes ranging from a few milliliters to hundreds of liters of biomass–solvent slurry.

  • Operate continuously with sealed, water-cooled transducers engineered for demanding production environments.

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Extractor-Comparison-Sheet

Not sure which ultrasonic extractor is right for your process? Tell us about your material, solvent, batch size, and production goals, and we will recommend the most appropriate system and configuration.

How ISM's Ultrasound-Assisted Extraction (UAE) Systems Work


  • A biomass–solvent slurry is circulated through an ultrasonic processing chamber containing a high-amplitude Barbell Horn®.

  • Patented Barbell Horn® Ultrasonic Technology (see below) maintains high ultrasonic amplitudes from laboratory through industrial scale, enabling direct process scale-up.

  • The Barbell Horn® generates intense acoustic cavitation and powerful microscopic solvent jets throughout the passing slurry.

  • Microjets disrupt and penetrate cellular structures, rapidly releasing bioactive compounds into the solvent.

  • Repeated circulation through the ultrasonic zone provides uniform treatment and enables the extraction process to continue until the desired endpoint is reached.

  • Precise temperature control supports the extraction of heat-sensitive compounds.

  • Sealed, water-cooled transducers enable continuous 24/7 operation and support processing with flammable organic solvents.

TRUSTED BY LEADING COMPANIES AND RESEARCH ORGANIZATIONS

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WHY INDUSTRIAL SONOMECHANICS?
Barbell Horn® Ultrasonic Technology

The effectiveness of an ultrasonic extractor is largely determined by its acoustic horn—the component that transmits high-amplitude vibrations into the biomass–solvent slurry.

Conventional Horns Have Scale-Up Limitations

Conventional horns are able to produce high vibration amplitudes only when their output tip diameters are small. Ultrasonic extractors based on these devices are, therefore, appropriate only for small-scale laboratory use but not for commercial production.

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Barbell Horns®: The Right Way to Scale-Up

Barbell Horns®, developed and patented by Industrial Sonomechanics, can produce extremely high vibration amplitudes in liquids while having large output tip diameters. This enables ISM ultrasonic extractors to reproduce high-intensity processing conditions from laboratory development through industrial production.

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Tell us about your material, solvent, current process, and production requirements. We will help identify the appropriate system and next steps.

Industrial Sonomechanics, LLC    |   7440 SW 50th Terrace, #109   |   Miami, FL 33155